BELANARO FORGE

PRECISION FORGING

Where Technology Meets Strength

Our state-of-the-art manufacturing unit in Padavala, Veraval-Shapar (Rajkot) integrates modern forging machines, quality inspection systems, and a skilled technical workforce.

Key Facilities

Forging Hammers

0.75 – 3 Ton high-impact hammers

Hydraulic Presses

Up to 1600 Ton capacity

Ring Rolling

Precision ring rolling machines

CNC & Tool Room

CNC turning & tooling facilities

Heat Treatment

Controlled furnaces & quench

Forging & Ring Rolling Lines

Hydraulic presses, screw presses, and ring rolling mills shaping bearing rings and automotive components.

Hydraulic power press forging automotive components on the shop floor.

Operator monitoring hydraulic press controls during forging.

Automotive forgings stacked near the hydraulic press workstation.

View of hydraulic press bay with forged parts on handling tables.

Press operators aligning tooling for precision forging strokes.

Forged blanks being positioned under the hydraulic press ram.

Automotive forgings collected in bins near the press line.

Large hydraulic press bay highlighting forging capacity.

Finished forgings arranged beside the power press for inspection.

Machining & Tool Room

CNC turning centers, VMCs, and lathe clusters delivering precise tolerances and superior finishes.

CNC turning center machining forged shafts with precision tooling.

CNC machine enclosure with active machining of forged components.

Machinist setting up CNC program for flange finishing operations.

Multiple CNC machines aligned for simultaneous machining cycles.

CNC machining center with coolant flow during shaft turning.

Machined flanges organized on pallets inside CNC bay.

Operator verifies CNC dimensions using gauges at the machine.

Machining center preparing forged blanks for final finishing.

Forged parts being machined inside CNC enclosure.

Heat Treatment & Precision Cells

Controlled furnaces, quench systems, and precision machining bays maintaining metallurgical integrity.

Lathe machines turning forged parts to tight tolerances.

Operator supervising lathe operations for custom forgings.

Pre-turned forgings aligned on racks for subsequent machining steps.

Heat treatment furnaces processing forged parts for strength.

Heat treatment bay with operators monitoring furnace controls.

Forged rings exiting the heat treatment furnace.

Stacked components cooling after controlled heat treatment.

Heat treatment equipment showing quench tank arrangement.

Heat treatment furnace interior with glowing components.

Material Flow & Logistics

Traceable raw material yards, die storage, and finished goods staging for timely dispatch.

Raw material bars stacked neatly in the stockyard.

Billet inventory organized for forging schedule.

Forging billets prepared on pallets near the furnace bay.

Raw stock segregated by grade and size for traceability.

Heavy-duty racks storing round billets under cover.

Tooling and forging dies arranged in the storage area.

Finished goods storage with labeled pallets ready for dispatch.

Tooling & Die Development

In-house die design and tool manufacturing reduce lead times and ensure perfect alignment between forging and machining. Dies undergo pre-production trials and periodic reconditioning for dimensional stability.

Manufacturing Process Flow

1.Raw Material Inspection
2.Cutting & Billet Preparation
3.Forging (Hammer/Press/Ring Rolling)
4.Heat Treatment
5.Shot Blasting & Grinding
6.CNC Machining
7.Dimensional & Metallurgical Testing
8.Final Inspection & Packing

Manufacturing Advantages

Complete In-House Forging to Machining Process

Real-Time Production Monitoring

Skilled Engineering Workforce

Flexible Capacity for Bulk & Custom Orders